Exploring the Core Challenges in Lithium Recovery

The lithium industry encounters numerous challenges, from enhancing leaching efficiency to addressing environmental impacts. Achieving sustainable lithium production hinges on maximizing recovery rates, minimizing reagent use and advancing effective recycling methods. By leveraging precision chemistry models, companies can navigate these complex issues, promoting operational efficiency and responsible environmental practices.

Addressing the challenges of lithium extraction, processing and recovery

For lithium producers, optimizing extraction, processing and recycling is crucial to meeting the growing demand for sustainable, high-yield production. OLI's advanced chemistry models provide robust support across the entire lithium lifecycle—from efficient brine and hard rock extraction to conversion into battery-grade lithium and innovative recycling techniques. OLI Software empower companies to streamline production processes and adopt sustainable practices, ensuring optimal yield at every stage.

Extraction efficiency in DLE

Optimizing brine extraction is essential for maximizing lithium recovery, yet it operates far from equilibrium and is highly influenced by brine composition. OLI’s integrated thermodynamic and kinetic models address this by developing a baseline simulation that incorporates process conditions, contact time, media type and brine composition. This approach removes the guesswork, allowing for precise adjustments and predictable outcomes, ensuring the process is transparent rather than a ‘black box.’

Product purity

Achieving high purity in Li₂CO₃ and LiOH is essential for commanding a higher market price, yet impurities like Na, K, Ca, Fe, and B can diminish product value. The key lies in either removing these impurities during processing or designing a process that prevents contamination. OLI supports both approaches with its comprehensive thermodynamic model, which predicts impurity behavior, and private databanking tools that can be tailored to specific operations. This combination empowers operators with industry-leading tools to achieve the required purity standards.

Water management

Many extraction operations face water scarcity, making it essential to minimize water use for both permitting and sustainable operations. This often requires plants to recycle process water, which can lead to challenges such as scaling, corrosion and impurity buildup. OLI’s software provides unparalleled accuracy in predicting the impacts of water cycling, allowing operators to proactively address these issues and support efficient, reliable water management.

Battery recycling

Recovering lithium from black mass in batteries presents significant challenges, with few recycling operations achieving profitability. Yet, each car battery contains potentially hundreds of dollars’ worth of recoverable lithium. OLI collaborates with innovative recycling start-ups to develop hydrometallurgical separation processes, transforming lithium recovery into an economically viable endeavor. This work contributes to a more sustainable lithium supply and helps meet government mandates for recycled metals in next-generation batteries.

Advancing Lithium Recovery with Sustainable Solutions

Advanced simulation software for optimizing lithium extraction and processing

OLI Systems provides comprehensive, end-to-end support across the entire lithium lifecycle. Our advanced chemistry models optimize extraction efficiency, purification, and sustainable practices, empowering lithium producers to achieve both high performance and environmental responsibility in their processes.

From the Andean flats to the Salton Sea: A deeper look into the science of lithium extraction

In the pursuit of sustainable lithium recovery, the diversity of brine compositions—from the mineral-rich Andean flats to the geothermal depths of the Salton Sea—presents both challenges and opportunities. OLI Systems’ advanced thermodynamic analysis offers a precise approach to understanding and managing these complexities, providing data-driven insights that illuminate the most effective paths forward. With our chemistry modeling tools, users gain a profound understanding of brine behaviors, optimizing conditions to reduce scaling, increase recovery rates, and enhance the overall efficiency of extraction methods. This case study explores how science and innovation combine to transform the potential of lithium extraction, establishing new benchmarks for informed, reliable resource management.

Explore the science behind these advancements in our blog, where data and ingenuity guide the way to more sustainable lithium extraction solutions.

SOFTWARE SOLUTIONS

Master the complex chemistry of lithium processing with OLI's advanced software solutions

OLI Studio: Stream Analyzer

Achieve unmatched clarity in lithium extraction and purification by modeling complex brine compositions with precision. Stream Analyzer enables detailed studies of ion interactions, phase behavior, and mixer simulations to optimize how brine streams interact, ensuring well-informed decision-making throughout the extraction process.

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OLI Studio: Corrosion Analyzer

Effectively manage corrosion risks inherent to lithium processing environments. With Corrosion Analyzer, predict and mitigate corrosion at critical stages, safeguarding equipment longevity and operational reliability in demanding brine conditions.

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OLI Flowsheet: ESP

Optimize lithium extraction and purification through steady-state simulations of multi-phase systems. Flowsheet: ESP empowers you to design efficient workflows, troubleshoot complex processes, and ensure control from initial extraction through the final stages of lithium recycling, enabling reliable and scalable solutions.

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Leverage unparalleled expertise to elevate every phase of lithium processing.

OLI solutions support you from targeted extraction to advanced purification, ensuring that each step is strategically optimized for maximum efficiency and sustainability. With OLI’s tools, refine your operations with clarity and control, driving impactful results that set a new standard in lithium recovery.