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... Value Through Technology

Corrosion Technology

OLI has developed the world’s first predictive rates of general corrosion and localized models. OLI’s corrosion technology allows corrosion engineers and specialists to understand the effect of the corrosion environment on the likelihood and extent of corrosion. Using this unique capability, users can:

o Anticipate the occurrence and extent of corrosion
o Locate corrosion “hot spots” for monitoring
o Interpret the results of plant coupon and monitoring data
o Reduce corrosion laboratory time and expense
o Conduct virtual experiments without risking the lab and plant
o Rapidly identify corrosion causes and corrective actions
o Simulate and predict the effects of process and material changes
o Optimize process conditions to minimize corrosion damage

The mechanistically-based model is made possible by refinements to the OLI Engine to include rigorous redox chemistry and predictive models for transport properties such as electrical conductivity, viscosity, and diffusivity. The corrosion rate prediction model is based first on an accurate thermodynamic view of corrosion, precisely defining the conditions of activation and passivation at the surface.


Then by taking into account all of the partial electrochemical and transport processes in the bulk aqueous phase and in the boundary layer at the metal/fluid interface, as well as the presence or absence of passive films, the model calculates the ion transport and hence the corrosion rate at the surface.

CorrosionAnalyzer allows the prediction of rates of general and localized corrosion as a function of pressure, temperature, composition, and flow conditions. The software tool also provides real solution stability (Pourbaix) diagrams and theoretical polarization curves to aid the engineer and corrosion specialist in understanding the mechanism, causes, and possible fixes for the corrosion situation being studied.

CorrosionAnalyzer is available now for a broad array of common chemical systems and for carbon and stainless steels, and nickel-based alloys. Under a research award from the US Department of Energy, OLI is expanding the applicable metallurgy and chemistry to include essentially all of the alloys and environments of industrial interest.


Corrosion Analyzer

 

Understanding
Electrolytes

 

Mixed Solvent Electrolytes

 

How Accurate
Are OLI
Predictions?